Air compressors are used to convert air into a denser, highly pressurized form of energy transference. Most often found in industrial applications, commercial air compressors can be found in a wide variety of industries for a wide variety of reasons. Let’s explore the seven most common uses for industrial air compressors to better understand how beneficial compressed air truly is.
Portable and towable air compressors are very popular within the construction industry. Compressed air is the primary energy source for pneumatic tools and machinery and is favored because compressed air provides a reliable and highly efficient output that can power a wide variety of tools.
In comparison to electric tools, air-powered tools are much lighter, safer, and easier to maintain. You only need a single air compressor to power each tool as needed rather than needing to find a power source for each electric tool. The easier maintenance comes from the fact that air-powered tools have fewer parts, meaning there are fewer components that can break. Plus, replacing parts is much simpler compared to the finer details of electric tools.
Some other benefits of choosing air-powered tools over electric ones include:
- More power
- More versatile
- Greater torque and RPM
- Easily interchangeable
Construction often favors portable or towable air compressors because it’s much more convenient to move them to other job sites and still sufficiently power all their tools as needed. However, heavy-duty towable compressors are frequently used for larger projects like road work and civil engineering because of how robust they are and their ability to meet the demands of the project.
In manufacturing facilities, air compressors play a huge role in optimizing assembly lines and making quality products. In regard to general manufacturing, air compressors play a key role in four aspects of the assembly process: clamping, stamping, handling controls, and tool powering.
Air compressors are used in manufacturing to power clamping devices that are crucial to holding product parts in place. While this may not seem like a big deal, air compressed clamping can hold individual components in place for the numerous shifts an automotive assembly line may take. Without this feature, modern manufacturing would be extremely difficult, if not entirely impossible.
Stamping refers to how a manufacturer’s name or logo is added to a product. This specifically requires rotary screw compressors to drive the molding and painting tools that mark the products at a consistent and efficient pace. This allows a greater volume of products to be stamped and completed per day.
Compressors are even responsible for the movement of the conveyor belt itself. Pneumatic power drives these belts from the very beginning of the process to the very end.
Finally, like with construction, air-powered tools are highly valued in assembly lines for their incredible benefits. From the robotic arms to the very tools that put each component in place, many things are powered with air compressors.
Out in the country, you’ll still find air compressors playing a pivotal role. Air compressors are used in the daily operation of farms to power the systems that transport excess grain and food into storage silos. Then, in the winter, air compressors can winterize irrigation lines by clearing them of excess water. This prevents them from becoming clogged or impeded by ice.
Naturally, one of the most common uses for industrial air compressors is in the HVAC systems responsible for ventilating and controlling the climate of any building. In particular, it’s responsible for compressing the refrigerant as it enters the HVAC system. This raises the temperature of the HVAC system, and the resulting gas leaves the compressor to enter the condenser. Once in the condenser, the cooling process begins.
While there are a few different types of compressors used in HVACs, they’re all functionally the same in the job they perform. The difference is in how they accomplish this job, which is where the pros and cons begin when comparing HVAC systems.
Much like how air compressors are used to transport grain to silos, the energy sector makes use of air compressors in drilling rigs, pipeline operations, and petroleum refineries to create the fossil fuels we use in other applications. The air compressor is pivotal in helping pump raw materials from the ground in a reliable and efficient manner that meets the strict demands of the energy industry. Air compressors have made it possible for energy companies to obtain a substantial return on investment and ensure their day-to-day operations stay on track.
Pressure Washing Applications
In order to pressurize the water for pressure washing, an air compressor must pump the water at an extremely high velocity. Air compressors are the only power method that allows us to pressurize water in such a way that it can effectively remove stains, grease, and more for the most thorough clean possible.
Aside from being used in the assembly and manufacturing of vehicles, air compressors are also used in the function of our cars. For engines, the air compressor plays the important role of heating and cooling the engine so that it maintains a safe temperature and prevents any damages associated with those extremes. Air brakes in trucks and trains also make use of air compressors in order to operate.
Auto shops will use rotary screw compressors rather than piston compressors because they’re ideal for when massive volumes of air are required to service a vehicle. Additionally, air compressors are necessary to refill your tires. As is likely obvious by now, air compressors have completely permeated the automotive industry and account for multiple key components whose applications would be impossible without them.
With your newfound understanding of how widespread and versatile air compressors are, we encourage you to browse our selection of compressors for your own needs. Compressor World is your one-stop location for any type of compressor, as well as the accessories and equipment that go with it. Contact us today to learn more about air compressors and how they can help you.